Intent on founding a factory that produces jams and jellies? Learn everything you need to know to launch your own version of this company, from the manufacturing procedure to the necessary machinery, right here.
Making jam and jelly may be rather lucrative. Moreover, you can start the company on a modest scale with a minimal commitment of funds. The food processing business has started attracting a significant deal of attention from policymakers. The current food processing industrial policy is also beneficial for the food processing industry.
India is the world’s second-largest producer of fruit and vegetable crops, and its food processing industry is projected to more than treble over the next decade. Currently, the food processing industry is ripe for investment from both public and private sectors due to rising consumer demand.
You can start the business at your house also. But you need a good strategy and plan to succeed. Plus, the government offers a variety of incentives and rebates that you can apply for and get.
All sorts of fruits and even certain vegetables can be turned into jams and jellies. Fruit jam comes in a variety of different tastes, including mango, apple, mixed fruit, pineapple, and orange, and all of them contain a lot of fruit pulp. Typically consisting of fruit juice, sugar, and pectin, jelly is a transparent and colourful spread. Jelly and jam are commonly used as bread spreads and in the centre of some baked goods.
Can We Say That Jam and Jelly Are Good for Business?
The primary markets for these products are homes, restaurants, and other food service establishments. Total processed fruit and vegetable production in India is predicted to be over 15.0 lakh tonnes. Pulp makes up 27% of the fruit juice and fruit product market, while jams and jellies make up 10%, and synthetics make up 8%.
The market for fruit and vegetable processing will undoubtedly continue to expand for the foreseeable future. Because of shifting eating habits and rising demand for bread and other simple snack foods, consumption of jam and jelly is on the rise, which is one of the key reasons for the predicted expansion.
Making Jam and Jelly: A Step-by-Step Guide
1. Register your Business
You must first register your company with the appropriate authorities before opening for business producing jam and jelly. There are four possible business structures: sole proprietorship, limited liability partnership, private limited company, and limited liability company. Choosing the correct management style is essential, and it depends on your personality and goals. On the other hand, a sole proprietorship is another viable option.
Get a Certificate of Authority to Engage in Commercial Activity. The FSSAI License is required because food is involved. Businesses can become SSI Units by registering with the appropriate authorities. It is imperative to follow the FPO and PFA Act. The 5861:1970 standard is the IS standard for these items. These days, factories cannot operate without first becoming GST-registered firms.
2. Jam Jelly-Making Ingredients
Fruits and vegetables are the primary ingredients in making mixed fruit jam & jelly, marmalade. There are many different kinds of citrus fruits, as well as other tropical fruits including papaya, jackfruit, guava, and banana. Sugar, citric acid, preservatives, food-grade colours, chemicals, pectin, flavours, ordinary salt, etc. are all examples of consumables.
You’ll also need to source the materials used in packaging. As a first step, you must jar or bottle the product. And, at long last, in boxes.
3. Jam Jelly Manufacturing Machines & Equipment
You’ll need the following tools if you want to set up a traditional production process-focused factory on a small scale. Included are a pulper, juice extractor, mixer, grinder, slicer, cap sealer, bottle washer, and carton sealer. At 2 shifts per day and 300 working days per year, this type of equipment can reliably produce 30 tonnes annually.
Creating a completely automated production unit is a must if you plan on producing on a huge scale. It is possible to set up a tailor-made plant in accordance with the required output volume.
You’ll also need to get your hands on a few supplementary pieces of gear. Equipment such as a scale, glasses, work tables, canteen burners, cutlery, graters, hand gloves, and storage racks are included. You will also require testing instruments like a jell metre, refractometer, etc.
4. Jam Jelly Manufacturing Process
Jam-
First, you’ll want to remove the peels and wash the fruits in water. Prepare the vegetables for cooking by peeling and then cutting or slicing them into small pieces. Then add water and let the pieces boil. Combine the pulp with sugar in the right proportions. Add the citric acid, colour, essence, etc., when the temperature reaches about 60 C. After the liquid has cooled, it is bottled after being swirled for a bit. Here is the procedure flowchart:
Fruits are cleaned, peeled, and sliced before being boiled, mixed with sugar, cooled, and then packed.
Jelly-
Juice is extracted by placing washed and peeled fruit into a hopper of a juice extractor, and the resulting liquid is then filtered. Juice from certain fruits, such as rosella or guava, must be cooked in water first.
When making jelly, sugar is added to juice and the mixture is boiled before the appropriate amounts of pectin, citric acid, colour, etc. are added. Once the jelly-like consistency is achieved, the process is finished boiling. As the product cools, the packaging process begins. This is the process flowchart:
Fruits are washed and peeled before sugar is added to the juice, and the mixture is boiled, cooled, and packaged.
5. Learning Resource For Jam Jelly Making
Starting a jam jelly manufacturing firm requires expert expertise in a number of areas. Among these are the components, the recipe, the manufacturing procedure, the packaging, etc. For newcomers, though, books are the best way to learn the ropes.
To learn more about the company, we suggest consulting the aforementioned manual. All kinds of preserved foods such as jams, jellies, marmalades, pickles, and sauces are the main subject of this book. Among the topics covered in the preparation of various condiments and preserves, such as jams, jellies, marmalades, pickles, chutneys, and sauces. Fruit bottling, final preservation, and show business are some of the other industries that benefit.
If you want to get into the food processing industry, this is one of the simplest businesses to launch. Several other businesses can now function from the same location thanks to this enterprise. And it enables a rise in profits. The equipment you need to make jam and jelly can also be used to make pickles and sauce.
After reading this, we are sure that you were able to understand what one needs to know about the jam and jelly-making business. And now you will plan accordingly. Save this blog in order to have a more successful business ahead.